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Enhanced and Open-Source Non-Planar Infill for Fused Deposition Modeling (FDM)

Enhancing the Quality of FDM Prints: A Continuous Discussion Over the Years

Enhancing the Quality of FDM Prints has been extensively debated in recent years. The proposed...
Enhancing the Quality of FDM Prints has been extensively debated in recent years. The proposed solutions and outcomes differ due to the diversity in individual preferences. Now, TenTech outlines his recent advancements in post-processing techniques for FDM prints in a new post.

Enhanced and Open-Source Non-Planar Infill for Fused Deposition Modeling (FDM)

In recent years, the enhancement of Fused Deposition Modeling (FDM) prints has been a topic of interest, with solutions and outcomes varying due to the differing needs of users. TenTech, a notable figure in the 3D printing community, has recently unveiled improvements to his post-processing script, initially developed around January. This script, termed 'BendyGCode', exerts control over G-code by employing non-planar, interlocking sine wave deformations in both infill and walls.

This open-source script can be integrated seamlessly into popular slicer software such as PrusaSlicer, OrcaSlicer, and Bambu Studio. If traditional FDM prints breaking along layer lines have posed challenges for you, and TenTech's prior solution did not align with your printer's requirements, consider incorporating this improvement for a potential boost in print strength.

The unique aspect of this script lies in its ability to introduce alternating sine wave paths between wall loops, thereby eliminating clean break points and fostering interlayer adhesion. This organic layer interlocking is achieved without the need for resorting to resin or fiber reinforcement. Users have the flexibility to adjust the amplitude, frequency, and direction of deformation according to specific print features. Intriguingly, the deformation even fades between solid layers, facilitating smoother transitions.

Notably, this script does not necessitate a custom slicer or any firmware modifications. All that is required is Python programming, G-code, and a curious mind. TenTech continues to seek real-world strength tests, making this an opportunity for those with engineering curiosity and a test rig to contribute.

TenTech's new post-processing script seeks to address the issue of FDM prints breaking along layer lines by implementing non-planar, interlocking structures. These structures, featuring sine wave deformations, can help distribute stress more evenly, enhancing interlayer adhesion and print strength. By generating internal structures based on sine wave patterns and integrating them into the print's mesh, the script should optimize print settings to accommodate this new internal structure.

This innovative approach to FDM print enhancement is a promising development in the 3D printing industry. Interested users can access the BendyGCode script via the TenTech's GitHub page. For those eager to test its capabilities and share their results, this could be an exciting venture to embark upon.

This innovative BendyGCode script, developed by TenTech, is designed to improve FDM print strength by generating internal structures based on sine wave patterns and integrating them into the print's mesh. This approach offers a solution for FDM prints breaking along layer lines, as it employs non-planar, interlocking structures to enhance interlayer adhesion and distribute stress more evenly. Thus, those with data-and-cloud-computing skills and a curiosity for science and technology may find tinkering with this open-source script and sharing their results in the 3D printing community an engaging endeavor.

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